To overcome long-standing automation bottlenecks in wheel hub loading and unloading, a leading automotive manufacturer partnered with Transfer Technology to implement a flexible machine tending solution powered by AI and 3D vision.
By integrating our Epic Eye Laser L industrial 3D camera and adaptive control algorithms, the system achieves both ±0.5mm recognition accuracy and ±3mm picking precision—successfully solving the challenge of accurate handling in mixed-model hub production lines.
Solution Highlights
Robust 3D Vision Hardware
Powered by our self-developed Epic Eye Laser L 3D camera, the system delivers clear imaging even under 120,000 Lux direct sunlight and handles highly reflective PE materials with ease. With a working distance of 1200–3000 mm, it adapts to a wide range of applications, from machine tending and assembly to palletizing and depalletizing.
Smart and Fast Recognition
Backed by a deep learning algorithm library, the system enables dynamic identification of six hub models with fast switching between types. It runs the algorithm map within 2.1 seconds and accurately detects workpiece type, orientation, and triggers error-proofing alerts when needed.
Flexible and Efficient Execution
A single gripper is compatible with hubs of different sizes—from 65 mm to 75 mm+ inner diameters, ensuring stable gripping through a dynamic preloading adjustment module. Parallel computing technology allows robot motion and secondary vision scanning to run simultaneously, significantly reducing cycle times and boosting throughput.
Customer Value
Greater Stability for High-Mix Production
With sub-millimeter 3D perception and adaptive control, the system enables precise picking of various wheel hub types around the clock. This eliminates the need for manual handling of heavy components, reducing operator fatigue and ensuring reliable downstream machining.
Built for Flexible Manufacturing
One universal gripper breaks the limitations of traditional fixed tooling. It handles a range of wheel hub sizes, enabling quick changeovers and supporting small-batch, multi-model production with ease.
Smarter, Safer Shop Floor
By reducing reliance on heavy manual labor, the system enhances workplace safety. Its intelligent error-proofing and consistently stable performance also improve overall predictability and control of production processes.
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