A new energy component manufacturer has integrated Transfer Technology's AI+3D vision intelligent loading and unloading system, equipping their motor housing production line with a "smart eye." The system utilizes a high-precision 3D vision system to guide robots in collaborative operations:
Upon trigger, the 3D camera rapidly images a 1200×1200mm pallet in 2.8 seconds, precisely identifying six layers of stacked motor housings, with four pieces per layer. The intelligent algorithm then calculates the optimal pick-and-place pose within 1.5 seconds, guiding the robot arm to achieve a picking accuracy of ±1.5mm, all without manual intervention.
01 Project Challenges
High Reflectivity Interference: The metallic surface of motor housings easily generates strong reflections, making it difficult for traditional vision systems to generate complete point clouds.
Dense Stacking Challenge: Individual housing thickness is only 35mm, with layers tightly stacked, making collision-free picking challenging.
On-site Vibration Interference: Equipment operation vibrations could lead to camera displacement, causing localization drift.
02 Innovative Solution
Transfer Technology addressed these challenges with three core technologies:
Superior Anti-Reflective Imaging: The Epic Eye Laser 3D camera, equipped with proprietary exposure control algorithms, consistently outputs clear point clouds even in highly reflective metal environments.
Intelligent Trajectory Planning: Deep learning algorithms dynamically calculate picking paths, avoiding stacking obstacles and achieving a 99.9% clear-bin rate.
Vibration-Resistant Stable Structure Design: Industrial aluminum profile brackets combined with chemical bolt fixation effectively isolate production line vibrations, ensuring long-term localization accuracy.
03 Customer Value
Performance Leap: Total cycle time for a single operation is 4.3 seconds (imaging + algorithm), significantly boosting production efficiency.
Quality Assurance: Picking accuracy remains consistently at ±1.5mm, leading to a reduction in product damage rates.
Flexible Expansion: The system supports rapid switching between multiple product specifications on the same platform, shortening changeover and debugging time.
Transfer Technology provides comprehensive assurance for system stability, precision, and efficiency in complex industrial environments—from anti-interference hardware design and software algorithm optimization to engineering implementation details. In the future, Transfer Technology will continue to deepen its expertise in precision manufacturing, empowering more enterprises to achieve leaps in production quality and efficiency with more intelligent "industrial eyes" and "decision-making brains."
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