In manufacturing, low efficiency and poor flexibility of manual sorting have long restricted production line upgrades. Traditional solutions struggle to handle multi-specification, randomly stacked parts. Transfer Technology’s newly deployed 3D vision intelligent loading and unloading system overcomes these challenges, delivering ±1mm recognition accuracy and ≤5s cycle time, offering the industry a cost-effective path to automation.
01 Technical Breakthroughs: Small Error, Big Challenge Solved
To address size variations, reflective surfaces, and random stacking of injection-molded parts, the system leverages Transfer Technology’s self-developed Epic Eye S-M Air camera. Three core innovations enable precise recognition:
Millimeter-level positioning: Recognition accuracy is strictly controlled within ±1mm. Even for grippers with grooves only 2.19mm deep, the system reliably outputs accurate pose data.
Interference-resistant imaging: A proprietary phase compensation algorithm suppresses ambient light interference, ensuring high-quality point cloud even at stacking heights of 330mm.
Fast response cycle: From image capture to algorithm output takes only 3–5 seconds, meeting the needs of high-speed production lines.
02 Project Highlights: Reliability Defined by Details
Flexible scalability Easily adapts to new product models in the future.
Adaptive to lighting conditions Integrated light-shielding design guarantees point cloud integrity even under strong light.
Durability in harsh environments
With an IP65 protection rating, the camera operates stably in 0–50℃ shop-floor environments and resists dust intrusion.
03 Customer Value: Efficiency and Flexibility Elevated
In demanding industrial environments, the system delivers three major values:
Multi-part compatibility Supports random picking of up to six types of injection-molded parts without hardware changes.
99.9% high recognition rate Prevents missed or incorrect picks that could interrupt production.
Smart collision prevention Real-time detection of risks in the robot path with instant alerts, reducing equipment damage.
From automotive components to home appliances and metal processing, 3D vision is becoming the key to solving the pain points of multi-spec, small-batch, high-precision production. With over hundred customers served, Transfer Technology continues to refine its 3D vision solutions, empowering the manufacturing industry toward smarter, more efficient production.
Return to List
